Areas of Expertise
Sector-specific feed formulation and production line design
Fish Feed (Aqua Feed)
Specially formulated feeds for freshwater and marine fish
Poultry Feed
Performance feeds for chicken, turkey, quail and duck
Cattle & Small Ruminant Feed
Nutrition solutions for dairy cattle, beef cattle, sheep and goats
Pet Food (Cat/Dog Food)
Premium cat and dog food production with extruder technology
Production Processes
Raw Material Reception
- Grain silos
- Weighbridge system
- Sampling
- Quality control
Cleaning & Sieving
- Sieve systems
- Magnetic separation
- Destoner
- Aspirator
Grinding
- Hammer mill
- Roller mill
- Sieve set
- Dust collection
Dosing & Mixing
- Dosing bins
- Precision weighing
- Mixer
- Premix addition
Pelleting / Extruder
- Conditioner
- Pellet press
- Twin-screw extruder
- Cooler
Coating & Drying
- Oil coating
- Vacuum coating mixer
- Dryer
- Cooler
Packaging & Shipping
- Bagging
- Big-bag
- Bulk loading
- Palletizing
Digital Tracking & Reporting
- SCADA monitoring
- Production dashboard
- Quality reports
- Traceability
SCADA Monitoring System (Representational)
Monitor your entire production line in real-time. Silo levels, machine status, temperature and humidity values on a single screen.
Construction and Installation Process
The story of construction and assembly from scratch to turnkey.
Construction Start
Foundation and infrastructure works (August 2008)
Steel Construction
Facility building installation
Building Cladding
Exterior and roof operations
Interior Installation
Floor and assembly preparation
Extruder Facility Project
Images from our high capacity and efficient extrusion line installation.
Extruder
Extruder systems assembly area.
Conditioner
Precise steam and liquid conditioning unit.
Extruder
High capacity extrusion machine.
Extruder
Extruder Internal Screw System
Drying System
High efficiency drying and cooling unit.
Laboratory
Quality control laboratory.
Drying Oven Feed Inlet
Extruder Facility General View
Extruder Feeds
Produced feed samples.
Vacuum Coating Mixer
Advanced technology vacuum coating solutions that increase nutritional value of feed and ensure homogenous oil absorption.
Operation Video
Vacuum coating working principle.
Vacuum Mixer General View
High capacity mixer body.
Operational Detail
Production line operational images.
Internal Oil Coating Chamber
High precision liquid and oil spraying system.
Completed Projects
10 Ton/Hour Extruded Feed Factory
Feasibility, construction, installation and commissioning from scratch. Turnkey project including Wenger equipment assembly, PLC automation scenario, personnel recruitment and training.
Vacuum Coating Mixer Design & Manufacturing
1300 lt / 600 kg batch capacity, 200 mbar vacuum feature twin-shaft oil coating mixer. Design, manufacturing and commissioning.
6 Ton/Hour FullFat Facility
Full capacity fullfat soy facility. Feasibility, installation, commissioning and facility relocation.
500 Ton Oil Tank & Storage
Large capacity oil tank manufacturing, assembly and commissioning. Including daily oil tanks.
Fish Processing & Packaging Facility
Fish processing and packaging house setup, commissioning and maintenance management.
Capacity Increase & Optimization
Conditioner modifications in pellet and extruder facilities to achieve 500-750 kg/hour capacity increase.
FullFat Facilities
Oilseed processing and FullFat soy production facility setup consulting. High energy value feed raw material production with extrusion technology.
FullFat Advantages
- High energy content (18-22% fat)
- Protein stabilization
- Inactivation of anti-nutritional factors
- Long shelf life
- Direct addition to compound feed
Full-Fat Soy Facility
Full-fat soy production line, modern processing technologies providing high digestibility and energy value.
Full-Fat Soy Facility
High capacity Full-Fat production
Cooling Line
High efficiency cooling system
Oil Press Facility
High efficiency oil extraction and cake production from oilseeds by mechanical pressing method.
Oil Pressing
Cold press oil production unit
Critical Machines
Hammer Mill
Pellet Press
Twin-Screw Extruder
Vacuum Coating Mixer
Paddle Mixer
Conditioner
Raw Material Storage
- Grain silos
- Powder silos
- Liquid tanks
- Premix storage
Grinding Unit
- Hammer mills
- Roller mills
- Sieves
- Aspiration
Mixing Unit
- Paddle mixers
- Ribbon mixers
- Premix mixer
- Dosing system
Pelleting/Extruder
- Pellet presses
- Extruders
- Conditioners
- Die and roller
Coating & Drying
- Oil tanks
- Vacuum coating
- Dryers
- Coolers
Packaging
- Bagging
- Big-bag filling
- Palletizing
- Shrink machine
Quality Standards
- GMP+ FSA (Feed Safety)
- ISO 22000 (Food Safety)
- FAMI-QS (Feed Additives)
- ISO 9001 (Quality Management)
- HACCP System
- BAP Certification (Fish feed)
Hands-On Industry Experience
Our founding partner has personally worked in fish feed factories, poultry feed plants, cattle/sheep feed factories, egg farms, dairy farms and extruder systems.
Our Other Consulting Services
Want to Build a Feed Factory?
We are with you in all processes from feasibility study to commissioning, from formulation support to staff training. Contact us to discuss project details.