Production Processes
All processes from raw material supply to final product shipment
Raw Material Supply
Extraction, transportation and storage of raw material from gypsum (gypsum stone) quarries
Crushing & Grinding
Reducing raw gypsum to desired particle size in crushers and mills
Calcination (Firing)
Heating ground gypsum in kilns to achieve chemical transformation
Additives & Formulation
Dosing and mixing of additives according to product specifications
Packaging & Shipping
Bagging, palletizing and storage/shipping processes of final product
Digital Tracking & Reporting
Monitoring and reporting of all production processes with SCADA and MES systems
Produced Product Types
Powder Gypsum
- Plastering gypsum
- Filler gypsum
- Base coat
- Finish coat
Gypsum Board (Plasterboard)
- Wall cladding
- Suspended ceiling
- Partition wall
- Moisture resistant
Decorative Gypsum
- Crown molding
- Rosette
- Column cladding
- Ceiling decorations
Industrial Gypsum
- Casting molds
- Ceramic molds
- Medical gypsum
- Dental gypsum
Facility Components
Units included in complete gypsum factory setup
Raw Material Section
- Gypsum storage silos
- Raw material scales
- Feed hoppers
- Dust collection systems
Crushing-Grinding Unit
- Jaw crushers
- Hammer mills
- Ball mills
- Screening/classification
Kiln Section
- Rotary kilns
- Kettle kilns
- Waste heat boilers
- Fuel systems
Mixing & Dosing
- Additive silos
- Dosing screws
- Homogenizers
- Mixers
Packaging Line
- Bagging machines
- Palletizing systems
- Stretch wrapping
- Labeling
Board Production Line
- Paper feeding
- Mixer/shaper
- Drying kiln
- Cutting/stacking
Critical Equipment
Quality Standards
Laboratory Equipment
Energy Management
Hands-on Industry Experience
Our founding partner has personally worked in powder gypsum production factory and gypsum board factory, experiencing all production processes, machinery fleet and quality control systems firsthand.
Our Other Consulting Services
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Want to Build a Gypsum Factory?
We are with you throughout all processes from feasibility study to commissioning, from equipment selection to personnel training. Contact us to discuss project details.